Wes McRae | January 26, 2024 – Atlanta, GA

Pioneering a new recycling approach led to a big win for Re-Wind USA, a Georgia Tech research team led by Russell Gentry. The team has won the first phase of the Department of Energy's Wind Turbine Materials Recycling Prize, receiving $75,000 and an invitation to compete in the final phase.

"Our innovation for end-of-service wind turbine blades is both simple and elegant – at its core, our technology captures all the embodied energy in the composite materials in the blade," said Gentry, professor in the School of Architecture.

"The Re-Wind Network has pioneered structural recycling, the only of a number of competing technologies that upcycles the material of the blade and preserves the embodied energy from manufacturing," Gentry said.

"Little additional energy is used to remanufacture the blade and the life of the blade, typically 20 years, is extended at least 50 years. This is a win-win solution from an environmental and economic perspective."

Other methods for dealing with decommissioned wind blades involve mechanical grinding and landfilling of subsequent waste, an expensive and energy-intensive process, he said.

Team members include Gentry, Sakshi Kakkad, Cayleigh Nicholson, Mehmet Bermek, and Larry Bank, from the School of Architecture; Gabriel Ackall, Yulizza Henao, and Aeva Silverman, from the School of Civil and Environmental Engineering;  and Eric Johansen, a business consultant from Fiberglass Trusses Inc.

The team is part of the Re-Wind Network, a multinational research and development network which develops large-scale infrastructure projects from decommissioned wind turbine blades. 

Re-Wind's pedestrian bridges, known as BladeBridges, have already captured media attention. Two more BladeBridges are expected in Atlanta in 2024, Gentry said. Re-Wind has also developed, prototyped, and tested transmission poles made from blade segments. The team's other proposals include culverts, barriers, and floats.